Trough Conveyor Drive: Electric, Hydraulic, Gas, or Diesel?

The conveyance industry has roots all around the world. Conveyor belts efficiently handle bulk materials, and various conveyor drive types facilitate heavy-duty performance.

Robust conveyors work well in harsh outdoor environments and transport materials around work sites. Let’s look at the different trough conveyor drives and how they function.

Electric Drive System

Electric drive systems use a motor and a gearbox to power the conveyor belt. They require a constant electric power source and are easy to install. Additionally, they are ideal for indoor conveying that requires precise movements. These conveyor systems are easy to maintain and emit nothing, making them environmentally friendly. Electric drive systems can handle loads of up to 500 kg, making them perfect for small to medium-sized applications.

Hydraulic Drive System

Hydraulic systems utilize fluid power to convert hydraulic potential energy into mechanical energy. These systems consist of hydraulic motors and pumps that provide power and control to the conveyor belt. Hydraulic systems can handle heavy loads up to 5,000 kg. They operate efficiently in high-temperature environments and adverse weather conditions.

Hydraulic drive systems require regular maintenance to stay functional, and they are unsuitable for quiet environments because they generate noise.

Gas Drive System

Gas-powered drive systems run on propane and butane, providing a cleaner alternative to diesel-powered drive systems. They are ideal for outdoor conveying in remote locations without electricity access or where environmental factors interfere with the safe operation of electric-driven systems. Gas-powered systems are durable and can handle loads of up to 2,500 kg. They emit lower emissions compared to diesel-powered systems and operate quietly. These systems require regular maintenance and may suffer from low-pressure fuel flow in extreme weather conditions.

Diesel Drive System

Diesel drive systems are cost-effective and reliable solutions for heavy-duty conveying. They can handle the heaviest loads and operate reliably, even in harsh conditions. Diesel-driven systems are suitable for outdoor conveying at mining sites, ports, and construction sites, where mobility is essential. However, diesel systems produce high CO2 emissions that contribute to air pollution and environmental degradation. These systems also generate noise, requiring extensive noise reduction measures.

Trough conveyor drives are essential to the efficiency and success of bulk material handling. The different types of conveyor drive systems suit various applications. Whether you need precise movement, heavy load handling, or reliable performance in extreme environments, you can find a conveyor drive type that suits your requirements. Consider the requirements of your application when choosing a conveyor drive to ensure optimal performance.

If you need a trough belt conveyor, check out Redline Systems! We offer various conveyor drive options to suit multiple applications. With over 40 years of experience in the industry, Redline Systems has the expertise and resources to design, manufacture, and install conveyor systems that meet the needs of your operations.