Investing in a conveyor system can be a large expense for any business. Therefore, you want to ensure the system continues functioning correctly for many years. Learn what you should know about conveyor system inspection processes to stop any problem before it rears its head.
Keep Your Motor Running
Any conveyor inspection should start with looking at the device’s motor, given that the conveyor is inoperable without a properly functioning motor. During a motor inspection, observe the noise from the motor. It shouldn’t take long to recognize that something is off because the sound of the motor’s rings will bed clear. Additionally, ensure the motor temperature is stable, not overheating, and is mounted properly.
The same process of listening and inspecting the temperature of the reducer is next on the docket. However, an inspection of this component requires you to assess the reducer’s oil levels. With frequent and consistent inspections, you can have confidence that everything is on the straight and narrow.
Another integral part of the conveyor is its drive chain. A conveyor that doesn’t have an operating drive chain is rendered useless. Therefore, an inspection necessitates that you check the drive train’s tension to see if it’s satisfactory. If it’s too tight or loose, larger problems could occur down the road.
Lastly, thoroughly examine the drive train for any noticeable signs of wear and tear and lubricate the component. Like Dorothy giving the Tin-Man oil, this step loosens up the drive chain and eliminates friction. Try not to use too much lubrication, or else rusting could occur.
Sprockets and Belt
Sprockets are crucial conveyor parts that connect the system’s chains and belts. A teetering sprocket on its last legs could cause the conveyor to shut down. Thus, a methodical inspection for excessive wear and tear can alert you of any concerns.
For a conveyor system to work properly, all primary components must be in stable condition. Assess the belt’s tracking, explore the lacing, and put its tension to the test. Correcting any anomalies prevents costly halts in production.
Rings and Bearings
As the inspection wraps up, you’ll repeat many of the same steps for a variety of components, listening for any out-of-place noises, testing tension, and searching for evidence of corrosion on the system’s bearings, V-belts, and O-rings. Regarding the bearings, verify the mounting bolts aren’t loose. And for the V-belts and O-rings, confirm the alignment is accurate.
Once the nitty gritty part of the inspection is over, you can put the finishing touches on it by guaranteeing everyone’s safety. Validate that there are no concerns with the machine’s guard and emergency stop functions. In addition, affirm the tightening of bolts is correct, thwarting any loose ones from falling out.
You should know about conveyor inspection processes for your conveyor systems. You can count on Redline Systems to provide you with the most effective conveyors. Our small incline conveyor C-series are perfect for cramped spaces and suited well for steep excavation jobs. For over 40 years, we have provided quality conveyors to those in need. Contact us today to find the ideal conveyor for your job.